Product Specifications

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Product Description

 Automatic Solar PERC / Heterojunction  PV Cell/Panel/ Module Production Line  

1MW 5MW 10MW 20W 50MW 100MW 200MW 300MW

.1 This production line is designed based on customer`s request and custom-made for the

customer. The line arrangement are considered as the most economical and practical, and it

can realize the maximum capacity of the equipment. This line is suitable for different kind of

module production with wide applicability and high mechanization degree.

1.2 Conveying units adopts PU synchronize belt to transport, with the characteristics of

smooth transmission, low noise, long using life and etc. So it can prevent the displacement

of module during the transmission, and no damage to the glass and coatings, so that it can

ensure the safety of transmission.

1.3 According to module size, it can laminate 3 or 4 pieces of different specification modules at

one time in effective laminating size. Customer can choose the loading type(type of 3 in one

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row or type of 2 in each two row ), the loading is controlled by the program.

1.4 Bus-bar welding station equipped with weight bearing transmission roller. It is good to

increasing efficiency, decrease pseudo soldering and ensure the quality.

1.5 There is device in the front/back end of laminating transmission unit to prevent the module

accidentally fall down, it will avoid the loss which is caused by the sensor malfunction.

1.6 The logistics channels and maintenance channels are taken into consideration when

designing the production line. Adopts automatic folding channel in some parts of conveyor

units to make the operator or materials in-out smoothly. It will also not influence the product

pass smoothly(This structure has been obtained the national patent).

1.7 Designed as No Scratching and No Subfissure, the part which is contacted with the

module is adopt to the soft material .Reasonable placement of transmission distance and

working surface ,to make the bending deflection of glass reduced to minimum.

1.8 Electric circuit of each transport unit adopts distributed type, which convenient for

installation and maintenance.

1.9 Control system of conveying line adopts touch screen and PLC control, with Intelligent

detection system and automatic fault alarm systems, which ensure high operational reliability

of the production line.

1.10 Reasonable software is edited to ensure modules being conveyed in the best route,

avoid the cycle time waste and save energy.

1.11 Recipe editing and selecting function can store product types and operation method

frequently-used, which make product change faster.

1.12 Accessories are supplied by international and domestic well known brand, which can well

ensure the high quality of the whole line.

1.13 Pictures of equipment drawing attached only for reference.

2.Basic Parameter for Production Line Design

2.1 Solar Cell

Solar Cell Specification: 125*125mm(5"),156*156mm(6"),2-4 bus bar;

Solar Cell Thickness:160--250μm

Qinhuangdao Boostsolar Photovoltaic Equipment Co., Ltd.

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Tolerable Warping Degree:±2mm

Material Type: Mono- and Poly-crystalline

2.2 Module Specification

Glass Thickness:3.0-6.0mm

Module Weight:≤40kg

Module Width:800-1100mm

Module Length:1500-2000mm

2.3 Power Supply

AC380V±10% 50 Hz Three phase five lines

2.4 Compressed Air Supply :0.5~0.8Mpa dry and clean air source.

2.5 Parameter of the Line Body

Height of Conveyor Surface:970±30mm

Repeat Positioning Error of Module Stop in Place on Conveying Units:±5mm

Conveying Speed: Adjustable within 17m/min

2.6 Equipment Normal Usage rate:≥95% , Except maintenance,calculate as

continuous working one year.

2.7 Equipment Service Life:≥8 Year

2.8 Environment Condition

Temperature: 0~40ºC

Relative Humidity:≤60% (Except the curing room≤90%)

Floor Load: ≥1000kg/

Altitude: Below 1000m

3.Line Body Function and Safety Introductions

3.1 Control system

3.1.1With automatic/semi automatic shift function

3.1.2 Human-computer interface system has set multi-user log in, and it is convenient to

manage the process parameter and basic operation, and then avoid faulty modify of

parameter by others.

Qinhuangdao Boostsolar Photovoltaic Equipment Co., Ltd.

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3.1.3 Material level sensor works reliable, system interlocking and fault tolerance

performance are good, transmit control is the conditional test manual control,and then

avoid faulty operation by others.

3.1.4 The lay-up unit before laminating have the contacting signal to automatic stringer and

layout machine.

3.2 Mechanical characteristic

3.2.1 Transmission parts of conveyor line after lamination adopts heating-resisting material,

to ensure the normal running of equipment.

3.2.2 According to production requirements, equipped with PLC and touch screen to display

the unit work status, avoid the whole line stop when some unit adjusts.

3.2.3 Pump, motor and other mechanical devices have good performance and service life,

moisture proof and anticorrosive equipment and some antirust metal parts make equipment

maintenance quick and convenient.

3.2.4 Equipment quality conform to ISO9000 standard.The equipment appearance is pretty

and beautiful, oil paint color is teeth white knit , meet the requirements of customers

3.3 Safety System

3.3.1Part of equipment has air source, vacuum and other test function, if air source and

sucker vacuum don't meet the running conditions, there will be an alarm and all related running

action will be stop

3.3.2 After emergency power off, do not make the module break uttermost. Set the

necessary protection procedures (Except human factor influence)

3.3.3 There are well-equipped safety protection device. Stick the warning label,alarm and

audible and visual indication of malfunction according to the international standard.

3.3.4 Comply with the standards and the relevant provisions of the nation,cable goes

through trunking, air pipe outside has protection, service port and service door designs

suitable, internal neatly. Electrical components layout is tidy and standard, each

transmission line and pneumatic element concentrated in the cabinet, each part has clear

comment, line number, pipe has clear mark and one to one correspondence with drawing.

Shipment

Do you  want  to produce solar  cells  or  assemble  panels ?

How many  panels  do you  want to make per hour ?

Do you have  workshop  now ?

Best regards

Mike

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